Our Forge Floor

Our Machines

Eighteen heavy machines — from 5-ton hydraulic hammers to precision VTL and lathe centres — enabling us to forge and finish components to exacting standards.

In Service

5 Ton Hydraulic Hammer

Capabilities

Max forging capacity: up to 7,500 kg per piece
Ram weight: 5,000 kg
Stroke energy: 50 kJ per blow
Die area: 800 × 800 mm
Suitable for large forgings: rounds, shafts, Rolls, Pinion

Production Advantages

Precise energy control for consistent quality
Handles complex open-die forgings
Lower noise with CNC-controlled stroke

In Service

2 Ton Pneumatic Hammer

Capabilities

Max forging capacity: up to 4,000 kg per piece
Ram weight: 2,000 kg
Stroke rate: up to 100 blows per minute
Suitable for large forgings: rounds, shafts, Rolls
Ideal for hook nuts, small rounds, blanks

Production Advantages

High throughput for repetitive forgings
Lower tooling and die costs
Flexible die setup for varied shapes
Reliable and low-maintenance operation

In Service

5 Ton Manipulator

Capabilities

Grip load: 7,000 kg
Billet length: up to 8000 mm
Full 360° billet rotation
Positioning accuracy: ±2 mm
Works seamlessly with 5T hydraulic hammer

Production Advantages

Handles very large, heavy billets safely
Reduces operator fatigue and risk
Improves forging precision and consistency
Speeds up heat utilization per heat

In Service

3 Ton Manipulator

Capabilities

Grip load: 4000 kg
Billet length: up to 8000 mm
Full 360° billet rotation
Positioning accuracy: ±2 mm
Works seamlessly with 2T pneumatic hammer

Production Advantages

Ideal for medium-size billets and shafts
Accurate billet orientation during forging
Reduces cycle time significantly
Enhances overall workforce safety

In Service

2 VTL Machine

Capabilities

Swing diameter: up to 1,400 mm
Max component height: 1,000 mm
Table load capacity: 8,000 kg
Spindle speed range: 5–200 RPM

Production Advantages

Handles large-diameter flanges and rings
Gravity assists workholding — no distortion
Superior surface finish and dimensional accuracy
Suitable for facing, boring, and turning ops

In Service

2 All Gear Lathe Machines

Capabilities

Swing over bed: 800 mm
Distance between centres: up to 7,000 mm
Max component weight: 2,000 kg
We have 2 all gear lathe machine as well as 7 lathe machine total 9 machines
Spindle speed range: 10–600 RPM

Production Advantages

Versatile: turning, facing, threading, tapering
Precision finish on shafts and spindles
Wide tooling compatibility
Handles long shafts and heavy workpieces

In Service

Drill Machine

Capabilities

Max drilling diameter: Up to 50–80 mm (in mild steel)
Spindle-to-column reach (arm length): Up to 1,600 mm
Max spindle-to-base distance: 1,400 mm
Spindle speed range: 25–2,000 RPM

Production Advantages

Handles large, heavy, and awkward workpieces over a wide surface area
Radial arm swings 360° — position the drill anywhere without moving the part
High rigidity minimizes tool deflection for accurate, straight holes
Suitable for drilling, tapping, reaming, and counterboring ops

In Service

Shaper Machine

Capabilities

Max stroke length: Up to 600–800 mm
Ram speed range: 10–60 strokes per minute
Table travel (Horizontal / Vertical): Up to 650 mm / 350 mm
Tool head angular adjustment: 0°–60° (for cutting bevels and angles)

Production Advantages

Handles flat surfaces, slots, keyways, and complex internal contours
Single-point cutting tools are inexpensive and highly economical to sharpen
Quick-return mechanism minimizes idle time during the non-cutting stroke
Suitable for horizontal, vertical, and angular machining operations

In Service

15 Ton Hydra Machine

Capabilities

Maximum pressing capacity: 15 metric tons (150 kN of force)
Ram stroke length: Up to 300–400 mm
Max daylight (open height): Up to 500–600 mm
Approach speed / Pressing speed: Up to 150 mm/s / 15 mm/s

Production Advantages

Handles high-force assembly, pressing, stamping, bending, and punching ops
Delivers smooth, continuous, and adjustable pressure throughout the entire stroke
Built-in pressure relief valves prevent overloading to protect tooling and parts
Compact footprints with dual-palm safety controls for safe operator handling

In Service

9 Ton Hydra Machine

Capabilities

Maximum pressing capacity: 9 metric tons (90 kN of force)
Ram stroke length: Up to 200–300 mm
Max daylight (open height): Up to 400–450 mm
Approach speed / Pressing speed: Up to 180 mm/s / 20 mm/s

Production Advantages

Handles precision assembly, bearing insertion, small-scale stamping, and crimping ops
High-speed cycle rates make it ideal for high-volume, repetitive benchtop manufacturing
Precise force-repeatability prevents part damage on delicate components
Small footprint integrates easily into existing lean assembly lines and work cells

500 kg

Max Single Forging Weight

3,500 mm

Max Shaft Length

1,400 mm

Max VTL Swing Diameter

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